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Product Overview
The Flexible Intelligent Assembly Line Training System comprises independent workstations that can be rearranged to simulate different manufacturing processes. The source describes PLC-controlled modules, RS-485 N:N networking, industrial sensors, pneumatic actuators, stepper/servo motion and a six-axis robot for handling and transfer tasks.
This solution is intended for education and practical skills development. The final system configuration can be tailored to the course objectives, available laboratory space and selected training modules.
Key Features
Modular Workstations
Configure separate feeding, handling, machining, transfer, assembly, classification and monitoring stations into different process flows.
Connected PLC Control
Each station has its own PLC; the source describes RS-485 N:N communication between stations.
Robotic Handling & Assembly
A six-axis robot and pneumatic grippers support part handling, transfer and assembly exercises.
Sensors & Motion
Practise colour detection, photoelectric and inductive sensing, stepper/servo positioning, conveyor control and fault diagnosis.
Practical Skills Development
Combine guided instruction with hands-on wiring, programming, testing and troubleshooting. Instructors can adapt exercises to the selected hardware and learning outcomes.
Feature Images & Training Modules
Training Content & Practical Exercises
- Smart manufacturing and Industry 4.0 education
- Flexible manufacturing system training
- PLC networking and distributed control
- Robotics, assembly and material handling
- Sensor inspection and automated sorting
Practical tasks may include system setup, wiring, PLC programming, operation, commissioning and fault diagnosis according to the final equipment configuration.
Technical Specifications
| Parameter | Specification |
|---|---|
| System type | Flexible intelligent assembly-line training system, MPS-01 reference in source |
| Station structure | Independent modular stations that can be rearranged |
| PLC networking | RS-485 N:N communication; up to 8 controllers and total extended distance up to 500 m, as specified |
| Robot type | Six-axis industrial robot in handling unit |
| Robot reach | 700 mm |
| Robot payload | 7 kg maximum payload, as listed |
| Repeatability | 0.05 mm, as listed |
| Robot protection | IP67, as listed for the robot |
| Robot supply | Single-phase 220/230 V, 50–60 Hz, as specified |
| Example stations | Feeding/inspection, robotic handling, machining, transfer, installation/assembly, classification and HMI monitoring |
| Station dimensions | Many individual stations are listed at approx. 800 × 1000 × 1200 mm; the machining unit is listed separately at 720 × 350 × 1500 mm |
Applications & Target Users
Suitable for educational and technical training environments, including:
- Smart manufacturing and Industry 4.0 education
- Flexible manufacturing system training
- PLC networking and distributed control
- Robotics, assembly and material handling
- Sensor inspection and automated sorting
Contact Outdevice to discuss course objectives, module selection, laboratory layout and the required level of training.
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